Showing posts with label Acceptance Test. Show all posts
Showing posts with label Acceptance Test. Show all posts

ACCEPTANCE OF EQUIPMENT

Digital equipment and systems always include some form of software. After all, digital hardware wouldn’t be of much value without the software. Software sometimes goes by other names or euphemisms such as firmware or micro code. Less often, other software such as interpreters and compilers and utilities may be included or supplied with equipment or part of systems. Application or configuration software may be required for the equipment or system to function properly or meet requirements. Applications software might be the product of a third party developer. The possibilities are many, but what is important is what the requirements are or what was included in the order or supply agreement that caused the equipment to be delivered.


The digital television transmitter contains detailed specifications and a general approach to test and acceptance. This gives the potential supplier an idea of expected performance and an outline of proving the equipment meets or exceeds the specifications. What is not included is a detailed test plan. A test plan can be written from scratch by the buyer or alternatively provided by the supplier as part of the deliverables, subject to approval by the buyer. Both require significant effort to prepare and validate. Chances are the supplier or the manufacturer already has a detailed test plan for each component or subsystem used in the manufacturing process as well as a system test plan for a complete unit.

Making a manufacturer’s system test plan valid for use in accepting the equipment is dependent on emulating the intended use and environment. Essentially, this involves assembling the system as close as possible to the final operational configuration. In most cases this is not a big issue. However if the equipment or system will carry significant volumes of traffic, this may not be possible, except through the use of traffic generators. Again, the main concern is to carry out any and all steps included in the supply agreement. Simply making measurements and validating functions and features outlined in the supplier’s published specifications is prudent and helps to uncover and resolve any issues or concerns.

Acceptance of Circuits, Facilities, and Services

On the service provider side, similar concerns and processes exist. The governing approach is either in a tariff or some form of supply agreement. If not explicitly mentioned or called out, then the alternate approach is to use applicable ANSI, IEEE, IETF, ITU, or other applicable recommendations. The process and focus of the effort should be structured around the end-to-end service model block diagram. Initial concern is to make sure connectivity exists by examining and testing the underlying circuit or facility. Validating or accepting a new circuit on an existing facility is less complicated but riskier than accepting a new facility. Regardless, the process is fairly simple and very similar.

If the circuit or facility is intra–LATA (local), only one provider is involved. If it is inter-LATA (long-distance), three service providers are involved: two local exchange carriers and one inter-exchange carrier. If the service is international, the international portion will involve two more physical pieces and a local exchange carrier at the far end.

Circuit acceptance in any case involves a fairly simple process and requires relatively simple test equipment. When the service provider informs you that it is ready for acceptance, simply connect the equipment, loop back the circuit at the far end, and initiate a bit error rate performance test for at least 48 hours—preferably 72 hours. The circuit should perform error free. If there are errors, turn it back over to the provider and ask them to fix it.
Once the circuit or facility is accepted, then remove the bit error rate test equipment and replace it with the operational equipment (multiplexer, server, or whatever) and begin operational tests with the complete system.

Acceptance Test and Proof of Performance

A contract for transmitter equipment as defined in this document will also include provisions covering general product proof of conformance to the manufacturers detailed production specifications. Generally, these specifications are the same as included in product brochures or other information. These specifications will be compared to factory product test process and specification limits which may be more, but not less, restrictive.

Initial product shipments covered by this specification will require demonstrated performance in the presence of a representative of the buyer. As experience is gained and the process is shown to produce consistently acceptable results, this requirement may be waived by written notice on a case-by-case basis.

Required factory tests include, but are not limited to, low level tests on the Exciter(s), IPAs, Control Circuitry, and Interlocks. Final test data, including meter readings, dial settings, pads used, and appropriate waveform photos, shall be documented and provided in electronic and paper form for each transmitter tested. The documentation will include all appropriate serial numbers of sub-system components and the transmitter serial number. Name, phone number, and email address of key test personnel, one production supervisor, and one design engineer, knowledgeable of the test process, and results will be included in the test documentation. This documentation will be provided within five days of shipment of each transmitter.

The supplier must provide notification of test date at least 10 days prior to the date the final test process is conducted and test data recorded.

After all transmitter components and subsystems are assembled on site, final acceptance testing shall demonstrate fitness for use and provide data satisfactory for acceptance of the product and formal proof of performance documents bound in a form suitable for FCC License Application. Electronic versions of all documents, forms, and photographs will be required.

The supplier will provide one or more representatives qualified and authorized to represent its interest and participate in the on-site tests and data collection. This test process may be performed by a third party and is viewed as a collaborative effort. Only equipment surviving the on-site test process will be accepted and paid for. Equipment defined as a transmitterwill be detailed in each RFQ for each site and station. On-site tests will be conducted.

FCC Proof of Performance Measurements required by the FCC for an application for license. Measurements shall be made at the output of the DTV Mask or, if present, the output of the RF combiner. All tests and measurements of transmitter performance shall be conducted with transmitters operating at the power output levels required to meet the effective radiated power specified by the FCC construction permit or license. Power measurements shall be made with the transmitter(s) operating into the dummy load, with results documented as follows:
  • ATSC Upper sideband response
  • ATSC Lower sideband response
  • Envelope delay versus frequency demonstration compliance with Section 73.687(a)(3) and (4) of the FCC Rules and Regulations (47 CFR)
  • DTV transmitter frequencies using a frequency counter of adequate accuracy. Measurements shall be made at least three times with a minimum of eight hours between measurements. The frequency reading shall be compared with the reading obtained on the frequency and modulation monitor.
  • Spurious components from 0 Hz to 1.8 GHz (if any) apparent in the radiated output of the DTV transmitter. A spectrum analyzer shall be used to make these measurements. Any out-of-band radiation shall not exceed FCC maximum allowable values.
Photographs or other printed facsimile of the waveform shall be taken and shall be included in the proof of performance report.

Telecom Made Simple

Related Posts with Thumbnails